5 Best Welder for Exhaust Reviews And Buying Guides [2021]

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Exhaust pipes welding is not as simple as other welding jobs. Typically this type of pipes is thin, and it needs full attention. The exhaust tube can be as low as 0.028′′ in some cars. Caution should take when working with these light metals.

You need some tools for exhaust pipe welding, and a good welding machine is the first one of the list. Many different types of welders can use for this work. But I suggest using a stick welder for reliability and cost-efficiency.

You can save money and time by doing this job yourself. A welder is the easiest way to repair an exhaust pipe. Without a welder, you can unbolt the system and then replace it into a new system. But, welding could be the right solution without replacing the full system.

MIG welder could be the faster solution without burning holes in the metal, but in that case, you need high skill to get a better result. Here we are going to take a closer look at the best welder for the exhaust system that is available in the market.

Let’s take a closer look and find out your desired one.

5 Best Welder for Exhaust Comparison Chart:

5 Best Welder for Exhaust Reviews [2020]:

1. Hobart 500559 Handler 140 MIG Welder 115V:

Hobart 500559 Handler 140 MIG Welder 115V

About the item:

Handler 140 is one of the best welding machines for exhaust systems that can handle the critical task.

If you are a beginner, this tool would be the perfect choice for you because this machine is user friendly and easy to use. You can select the wire speed and amperage quickly.

Not only that, this hobart handler includes simple voltage settings; by using this, you can customize the arc pattern. The welder is so reliable that it is the primary welding tool in many car shops.

Anyway, Most of the users do smaller projects, so it doesn’t seem to be much of an obstacle. The best part of this tool is Quality and durability.

You can operate it with the standard 115V household current. This is a versatile welder that could be used for auto body, household repairs, farm projects, or yard art projects.

It offers smooth and stable arc welds on all thicknesses. This heavy-duty tool builds with industrial cast aluminum. Limitation of this item you may need to break frequently to prevent overheat.

Things you will like:

  • Built with Hobart quality & durability
  • Operate it standard 115V household current
  • perfect for auto body, household repairs
  • 5-position tapped voltage control selector
  • Suitable for all thicknesses
  • Amperage output: 25–140

Product information:

  • Item Weight: 65 pounds
  • Product Dimensions: 19-inch x 11 x 13 inches
  • Power Source: corded-electric
  • Installation Method: MIG-welding
  • Number of Handles: 1
  • Warranty Description: 5-year limited warranty

2. Hobart 500554001 Handler 190 with SpoolRunner 100:

Hobart 500554001 Handler 190 with SpoolRunner 100

About the item:

If you are looking to weld aluminum with no hassles, the Hobart 500554001 is an excellent tool for you. Hobart never compromised on the Quality and durability so you can relax on their product.

This tool is designed for welding stainless steel, aluminum, mild steel, flux core, etc. This welder is ideal for those who want to work on domestic projects, exhaust systems, heavier farms, or even the construction of cars.

One good thing is that it has built-in spool gun circuitry, so you don’t need any additional kit or controller. With the optional, you can eliminate feeding problems associated with aluminum wire.

It has a 7-position voltage switch that helps to control speed and make it perfect for any thickness.

You can operate it with 230V input power, and it will deliver 25 to 190 amps output. This welder is filled with lots of amazing features that you can hardly see in other models.

Things you will like:

  • Best Quality product and durable as well
  • Powerful and professional output deliver
  • Easy to set up and use
  • Increase magnetics and wire feed speed
  • 7 voltage selection feature
  • Improved arc performance

Product information:

  1. Item Weight: 89 pounds
  2. Package Dimensions: 29.5 x 18.5 x 13.7 inches
  3. Power Source: corded-electric
  4. Installation Method: MIG-welding
  5. Warranty Description: Standard 5/3/1

3. Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder with DC Stick/Arc Welder, Square Wave Inverter with Foot Pedal and Argon Regulator 110/220V Dual Voltage Brown:

Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder with DC Stick/Arc Welder, Square Wave Inverter with Foot Pedal and Argon Regulator 110/220V Dual Voltage Brown

About the item:

Lotos 200ACDC is a versatile welding machine operating on a dual voltage mechanism. It can perform well under different conditions and demands. This machine is easy to learn and use.

It has a square wave inverter technology that helps to deliver accurate welding of exhaust pipes. In this welder, the operating mechanism helps the user to move quickly from 110V to 220V using the adapter socket.

They include an advanced cooling system that helps to keep the performance at a stable level. Stable welding arc, simple arc starts, deep welding pool, and perfect welding shapes are some advantages you’ll enjoy using this welder.

The dual voltage capability allows it to operate smoothly at a power of 110V 50/60 Hz or 220V 50/60Hz.

Things you will like:

  1. Ideal for mild welding, stainless steel, aluminum, and other metals
  2. Automatic dual voltage feature
  3. An advanced cooling system that provides stable performance
  4. HF start hand torch control
  5. Deliver smooth, spatter free and accurate welds
  6. Offer Deep weld pool

Product information:

  1. Included Components: AC/DC Power Supply, Torch
  2. Installation Type: tig-welding
  3. Item Weight: 58.0 pounds
  4. Length: 123.6 inches
  5. Material: aluminum
  6. Model Number: 1H-4HPT-NF6E

4. SUNGOLDPOWER 200Amp MIG MAG ARC MMA Stick DC Welder 110/220V Dual Voltage IGBT Inverter 200A Aluminum Welding Soldering Machine Gas Shielded/Gasless Flux Cored Wire Solid Core Wire Welding Equipment:

SUNGOLDPOWER 200Amp MIG MAG ARC MMA Stick DC Welder 110/220V Dual Voltage IGBT Inverter 200A Aluminum Welding Soldering Machine Gas Shielded/Gasless Flux Cored Wire Solid Core Wire Welding Equipment

About the item:

The SUNGOlDPOWER is a lightweight and portable machine that is perfect for small and big industrial projects. One good thing about this item you can control it as your need such adjust amp and wire feed speed based on your needs.

The machine has stunning features that make suitable welder for varying exhaust pipe thicknesses. Because of its high-quality circuit board and transformed, you can use it smoothly whenever possible.

This tool is suitable for stainless steel, mild steel, aluminum, iron, carbon steel, etc. It is a multifunctional machine that has MIG/MMA/ARC IGBT Technology.

They also include overheating protection technology to provide optimum performance. It can run in both 110V and 220V as your requirement.

Things you will like:

  1. Multifunction MIG/MMA/ARC IGBT Technology
  2. Double voltage (110V/220V)
  3. fan-cooled and over-heat protection
  4. Aluminum welding with optional the spool gun
  5. Flexible wire feed speed and welding current
  6. Suitable for stainless steel, mild steel, aluminum, iron, carbon steel, and other metal materials

Product information:

  • Item Weight: 44 pounds
  • Product Dimensions: 19.6 x 9.4 x 14.9 inches
  • Size: MIG200
  • Color: Red
  • Material: Iron

5. Lincoln Electric Weld Pak 140 – HD Wire-Feed Welder K2514-1:

Lincoln Electric Weld Pak 140 - HD Wire-Feed Welder K2514-1

About the item:

The Lincoln Electric Weld Pak 140 is a lightweight machine that is simple to run, which design for casual users.

At just 70A, the device gives the user 20 percent of the duty cycle. So, at 70 amps, you can use it continuously for two minutes without any interruption, but before that, you must give 8-minute rest.

This excellent tool is also suitable for light home tasks, small upgrades to the auto frame, and farm repair. This machine is essential for occasional use, and it is lightweight, like others, and easy to use.

You can change the wire speed feed with such an excellent product, so it’s quite a versatile device.

This package comes with all the necessary equipment, and you can configure it within a few minutes. It delivers smooth welding. It has thermal overload protection.

Things you will like:

  • Lightweight and compact
  • Budget-friendly welding machine for the exhaust system
  • Give consistent arc
  • Great welder for a beginner
  • 20% duty cycle

Product information:

  • Item Weight: 71 pounds
  • Product Dimensions: x 15 x 16 inches
  • Color: Red
  • Material: Metal
  • Power Source: Dc 120v
  • Voltage: 110 volts
  • Installation Method: MIG-welding

Frequently asked the questions:

What is Shielding gas:

Shielding gases are semi-inert or inert gases. They are commonly used in several welding processes, most notably gas tungsten arc welding and gas metal arc welding. They help to protect the weld area from water vapor and oxygen.

What is an oxy-acetylene torch used for?

Ans: The equipment is used in oxyacetylene welding is low in cost. They are usually portable and versatile enough to be used for various related operations, like bending and straightening, post-heating, surfacing, preheating, brazing, and braze welding.

Can you weld exhaust pipe with a MIG welder?

Ans: In comparison with stick welding and flux-core welding, MIG welding is much more suited for welding exhaust pipes. So, we recommend using a combination of argon and carbon dioxide to MIG weld your exhaust pipe.

Safety Tips for Exhaust Pipes:

  • When welding exhaust pipes, you should wear thick gloves on your hands to keep secure from the hot arc of MIG welding.
  • Always wear closed-toe shoes, as they shield your feet from sparks from welding when welding exhaust pipes.
  • Welding processes create fumes and UV rays that damage your eyes and skin, so wear a welding mask to protect your face and eyes against these fumes.
  • You should also wear long pants to protect your feet against the sparks.

Final Verdict:

Exhaust pipes are not the simple part of a vehicle to weld. In some cars, it could be made from alloys such as stainless steel and Inconel.

Such alloys are very different from the standard steel you use to weld. Typically, the exhaust pipes become thin.

Although most welding methods can be used to weld exhaust pipes, for this project, we recommend TIG welding.